Friday, September 9, 2011

Power supply...

Need to order the following:
  1. Power supply
  2. Wiring cables
  3. PLA / ABS

Ordered RAMPS pre-assembled, Heated bed and Motors

 Ordered RAMPS pre-assembled, Heated bed and Motors.

See the Bill of materials for pricing

Wednesday, September 7, 2011

Ordered hardware for Wade's Extruder

Ordered hardware for Wade's extruder and timing belt from mcMaster.com

See the Bill of materials Page...

One thing i observed was, even for 1 or 2 washers, i need to order 100 pieces because Mcmaster.com sells in bulk...That'w why this build is costing more money. But i will have the hardware for few more Prusa or Mendel builds.

It seems this is not the last one, i am going to build....

Tuesday, September 6, 2011

Received the Arcol Hot End

Received the Arcol Hot End + 0.35 mm spare nozzle + Hobbed bolt.


Arcol Hot End - 0.5mm nozzle + 200 K power resistor


Arcol Hot End + 0.35mm spare nozzle
see the cooling fins!!!

Hobbed Bolt






Monday, September 5, 2011

Assembling the front threaded rods

I ran into an issue while assembling the front threaded rods...

Front threaded rod assembly - ran into issue with fender washer
I ordered the wrong size of fender washer - I should have ordered M3x30, but i ordered M3x25...

So the outer diameter of fender washer and the 608 bearing is very close. The timing belt will not seat properly on the 608 bearing. I need to order fender washer - M3x30. Until the part arrives, i am stuck here.

Done for the day!!!!

Assembling Frame vertex triangles

Today, i started assembling the frame vertex triangles..

I followed the instructions on the site: http://garyhodgson.com/reprap/prusa-mendel-visual-instructions/.
I also downloaded the High resolution PDF file.

Before i started assembling, i made two jigs - one 290 mm in length and the other 234 mm in legnth.

This is how made the jigs
  1. Took a wooden scale ( bought earlier from HomeDepot - I think it is for $1 dollar) and marked and cut exactly 290 mm from one end and 234 mm from the other end..(Because if there is any imperfection in cutting, it will not impact the other Jig)
Trust me, make sure you made the jigs!!!!

Showing the threaded show + Jig of 290mm


Make sure the jig of 290mm snugly fit between the vertex.
Measure all the three sides and adjust the nuts if necessary. I thought it will take some time precisely measure the distance, but it a breeze with the Jig...


Create another frame as similar to the above. Once i am done, here is the image of two frame vertex triangles...




Two - frame vertex triangles






Resolved the issue with 8 mm smooth rod fitting into the Oilite bushings

I ran into an issue 8 mm smooth rod fitting into the Oilite bushing.
  1. The inner diameter of Oilite bushing is 8mm and the smooth rod (metric) is exactly 8mm. So the smooth rod doesn't go into the Oilite bushing. 
  2. I bought 8.1 mm drill bit and i drill through the Oilite bushing and now smooth rod is moving inside the bushing. Issue resolved...
8 mm smooth is smoothly moving inside the bushing


Another view of 8 mm smooth rod + bushing